Name: SINOCONVE Steel Conveyor Troughing Idler Roller Set with Mounting Frame for Bulk Material Handling
Brand: SINOCONVE
Availability: OutOfStock

Heavy-Duty Conveyor Components

Steel Conveyor Troughing Idler Roller Set with Mounting Frame

Engineered for bulk material handling in mining, quarrying, cement, and aggregate conveyor systems. Delivers reliable belt centering, deep trough support, and minimal spillage under high continuous load.

Conveyor troughing idler roller set with heavy-duty mounting frame

Engineered for High-Capacity Bulk Conveying

The 3-roller troughing idler set is designed to support the loaded section of the conveyor belt, shaping the belt into a stable trough to maximize cross-sectional capacity and prevent material overflow. Built with high-grade carbon steel tubes, precision deep-groove ball bearings, multi-labyrinth sealing, and a rigid welded steel frame.

Rigid Frame Construction

Heavy structural steel channel frame resists torsional deflection under dynamic bulk loading.

Multi-Labyrinth Sealing

Dustproof and waterproof labyrinth seal design protects bearings from slurry, fine dust, and moisture.

Precision Balanced Rollers

Low total indicated runout (TIR) and minimal rotational resistance reduce conveyor drive power requirements.

Standard Technical Specifications

Parameter	Standard Specification	Customization Options
Product Type	3-Roller Troughing Idler Set with Bracket	Inline / Offset / Training / Impact
Applicable Belt Width	500 mm – 2200 mm (20" – 86")	Custom belt widths per drawing
Trough Angles	20°, 30°, 35°, 45°	Adjustable or custom fixed angles
Roller Diameter (D)	Ø76, Ø89, Ø102, Ø108, Ø127, Ø133, Ø159, Ø194 mm	Custom diameter & wall thickness
Roller Tube Material	Carbon Steel / Seamless Steel Pipe (Q235 / S235JR)	Stainless steel / Rubber lagged / HDPE
Shaft Specification	Cold-Drawn Round Steel (Ø20, Ø25, Ø30, Ø35, Ø40 mm)	Flat milled / Threaded / Custom ends
Bearing Types	6204, 6205, 6305, 6306, 6307, 6308, 6310 (2RS / ZZ)	Premium brands (SKF, FAG, NSK) on request
Sealing System	Multi-Stage Labyrinth Seal + Dustproof Cap (Nylon/Steel)	High-temperature & submersible seals
Frame Surface Treatment	Electrostatic Powder Coating / Alkyd Paint / Primer	Hot-dip galvanized (HDG) / Custom colors
Manufacturing Standards	CEMA, ISO 1537, DIN 22107, JIS, AS 1332	Fully compliant with client engineering specs

Primary Applications

Our troughing idler sets are widely used across heavy-duty bulk handling industries where reliable conveyor operation is critical:

Mining & Mineral Processing: Coal, iron ore, copper, bauxite, and gold processing plants.

Quarry & Aggregate Plants: Crushed stone, sand, gravel, limestone, and granite handling.

Cement & Building Materials: Clinker, gypsum, dry mix, and raw material feeding conveyors.

Ports, Power & Grain Terminals: Coal-fired power stations, bulk ship loading/unloading terminals.

Quality Assurance & Factory Testing

100% Rotational Resistance Testing

Every roller undergoes static and dynamic balancing and rotation inspection before assembly onto brackets.

Sealing & Waterproof Verification

Labyrinth seals are tested under water-spray and dust chambers to ensure IP55/IP65 equivalent protection.

Structural Weld Inspection

Continuous robot-assisted welding ensures strong joint strength between frame channel and roller support brackets.

Pre-Shipment Inspection & Reports

Machinery test reports, dimension check sheets, and video outgoing inspections are provided upon request.

Frequently Asked Questions

Q1: What information is needed for an accurate quotation?
Please provide your conveyor belt width, required trough angle (e.g., 35°), roller diameter, bearing number, frame mounting hole centers (C-C distance), and estimated order quantity.

Q2: Can you manufacture based on our engineering drawings?
Yes. We specialize in OEM customization according to CEMA, DIN, ISO, JIS, or customer-provided CAD drawings.

Q3: What is the standard sample and mass production lead time?
Standard sample lead time is 3–7 working days. Mass production typically takes 15–25 days depending on specification and quantity.

Q4: How are the idler sets packed for export shipment?
Frames and rollers are packed in reinforced wooden crates or steel-strapped pallets with waterproof plastic wrapping for overseas container transport.